What is the management of acid fume inhalation?

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Management of Acid Fume Inhalation

Immediately remove the patient from the exposure source, ensure airway patency, and administer 100% oxygen while assessing for respiratory distress and systemic toxicity.

Immediate Scene Safety and Decontamination

  • Remove the patient from the contaminated environment immediately to prevent continued exposure 1
  • Remove all contaminated clothing and jewelry to stop ongoing chemical contact 2
  • Wear appropriate protective equipment (gloves, respiratory protection) when handling the patient or contaminated materials to avoid secondary exposure 1
  • If eye exposure occurred, flush eyes immediately with copious amounts of tepid water for at least 15 minutes 2
  • Avoid public transportation; use ambulance or private vehicle with windows open for ventilation 2

Airway Assessment and Management

The critical decision is whether immediate intubation is required, as acid fume inhalation can cause rapid airway compromise.

Indications for Immediate Intubation:

  • Severe respiratory distress with hypoxia or hypercapnia 1
  • Altered mental status or coma 1
  • Stridor or signs of upper airway obstruction 1
  • Inability to protect airway 1
  • Severe facial burns or oropharyngeal edema 1

If Not Immediately Intubated:

  • Monitor continuously for deterioration, as pulmonary edema can be delayed 3, 4
  • Reassess frequently during transport and after hospital admission 1
  • Be prepared for difficult intubation if airway edema develops 1

Oxygen Therapy

  • Administer 100% oxygen immediately via non-rebreather mask to all patients with suspected toxic inhalation 5, 6
  • Do not wait for laboratory confirmation before initiating oxygen therapy 5
  • Titrate to maintain oxygen saturation ≥90% 1
  • If CO₂ retention occurs with acidemia, consider noninvasive or invasive mechanical ventilation rather than reducing oxygen 1

Assessment for Specific Toxicities

Cyanide Poisoning (if exposure from fire/combustion):

  • Measure plasma lactate; levels >8 mmol/L suggest cyanide poisoning 1
  • Administer hydroxocobalamin 5 g IV (10 g for cardiac arrest) in adults if severe cyanide poisoning suspected with cardiac arrest, shock, or coma 1
  • In children: hydroxocobalamin 70 mg/kg (maximum 5 g) for moderate-to-severe signs 1
  • Do NOT give hydroxocobalamin routinely to all acid fume inhalation patients 1

Carbon Monoxide Poisoning (if exposure from fire):

  • Measure carboxyhemoglobin (COHb) levels 5
  • Continue 100% oxygen regardless of COHb level 5
  • Consider hyperbaric oxygen therapy (HBOT) for: loss of consciousness, neurological deficits, ischemic cardiac changes, significant metabolic acidosis, or COHb >25% 5
  • HBOT is NOT routinely indicated for isolated acid fume inhalation without CO exposure 1

Respiratory Support

For Pulmonary Edema/ARDS:

  • Acid fume inhalation commonly causes noncardiogenic pulmonary edema from direct alveolar injury 3, 4, 7
  • Provide mechanical ventilation with lung-protective strategies if ARDS develops 3, 4
  • Consider advanced therapies (ECMO, inhaled nitric oxide, surfactant) for refractory cases, though outcomes remain poor 3
  • No specific antidote exists for direct chemical pulmonary injury 7

Bronchodilators:

  • Administer short-acting β-agonists (albuterol) and ipratropium via MDI with spacer or nebulizer for bronchospasm 1

Corticosteroids:

  • Corticosteroids are frequently used but efficacy is not proven for chemical pulmonary injury 7
  • If used, consider prednisone 30-40 mg daily orally or equivalent IV dose 1

Monitoring and Diagnostic Evaluation

  • Obtain arterial blood gas to assess oxygenation, ventilation, and acid-base status 1
  • Chest X-ray (may be initially normal; pulmonary edema can be delayed) 4, 7
  • Continuous pulse oximetry and cardiac monitoring 1
  • Bronchoscopy should NOT be performed in the field or emergency department as it may worsen respiratory status and delay transfer to specialized care 1
  • If bronchoscopy is needed, perform only after intubation in a controlled setting 1

Critical Pitfalls to Avoid

  • Do not underestimate delayed pulmonary edema: Patients may present with minimal symptoms initially but develop fulminant respiratory failure hours later 3, 4
  • Do not delay oxygen therapy while awaiting diagnostic tests 5
  • Do not assume mild initial symptoms mean benign course; acid fume inhalation can progress to ARDS requiring mechanical ventilation 8
  • Do not perform bronchoscopy outside specialized centers as it delays definitive care 1
  • Recognize that even with maximal therapy including ECMO, mortality from severe acid inhalation can be very high 3

Disposition and Follow-up

  • Admit all patients with significant exposure for observation, as pulmonary edema may be delayed up to 24-48 hours 3, 4, 7
  • Transfer to burn center or tertiary care facility for severe cases 1
  • Follow-up at 1-2 months to assess for chronic sequelae: bronchiectasis, chronic airflow obstruction, bronchial hyperreactivity, or reactive airways dysfunction syndrome 5, 7
  • Most patients recover with little residual dysfunction, but disabling long-term sequelae can occur 7

References

Guideline

Guideline Directed Topic Overview

Dr.Oracle Medical Advisory Board & Editors, 2025

Guideline

Emergency Management of Chlorine Gas Inhalation

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2025

Guideline

Treatment of Carbon Monoxide Poisoning

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2025

Research

Toxic inhalational exposures.

Journal of intensive care medicine, 2013

Research

Toxic gas inhalation.

Current opinion in pulmonary medicine, 1995

Research

ARDS following inhalation of hydrochloric acid.

The Journal of the Association of Physicians of India, 2011

Professional Medical Disclaimer

This information is intended for healthcare professionals. Any medical decision-making should rely on clinical judgment and independently verified information. The content provided herein does not replace professional discretion and should be considered supplementary to established clinical guidelines. Healthcare providers should verify all information against primary literature and current practice standards before application in patient care. Dr.Oracle assumes no liability for clinical decisions based on this content.

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