Hardware Removal After ORIF: A Risk-Stratified Approach
Routine removal of stainless steel implants after ORIF is not recommended unless specific indications exist, including infection, symptomatic hardware, implant failure, or interference with growth in children. 1
Clear Indications for Removal
Absolute Indications
- Infected hardware must be removed regardless of fracture union status, as infection cannot be adequately treated with antibiotics alone when biofilm forms on metallic implants 2, 3
- Symptomatic implant failure including rod, hook, or screw migration, dislodgment, or breakage requires removal 4
- Non-union after surgery with hardware in place warrants removal and revision 1
- Obvious mechanical problems such as prominent hardware causing soft tissue irritation are straightforward indications 1, 5
Relative Indications
- Pain and discomfort are the most common reasons patients request removal (representing the majority of elective removals), though outcomes can be disappointing when pain is the sole indication 5
- Implant prominence causing mechanical symptoms, particularly common with distal tibial/ankle plates (14.45% of removals), olecranon hardware (12.04%), and patellar tension band wiring (9.53%) 5
- Pediatric patients should be considered separately, as metallic implants can interfere with normal growth patterns 1
When NOT to Remove Hardware
Do not remove hardware routinely for concerns about toxicity, allergy, carcinogenesis, or theoretical implant failure - these are not evidence-based indications 1
Material-Specific Considerations
- Stainless steel versus titanium: While some data suggest titanium may have slightly lower infection rates in contaminated cases, the difference is not statistically significant in most clinical scenarios 6
- Material type alone should not drive removal decisions in asymptomatic patients 6
High-Risk Populations Requiring Vigilance
Certain patient factors significantly increase infection risk and may lower the threshold for removal if any concerning symptoms develop:
- Diabetes mellitus with chronic complications (OR=1.69) 2
- Obesity (OR=1.85) 2
- Deficiency anemia (OR=1.59) 2
- Liver disease (OR=2.04) 3
- Rheumatoid arthritis (OR=2.06) 3
- Male gender (OR=1.67) 2
Anatomic Site-Specific Risk
Infection-related removal rates vary significantly by location:
- Highest risk sites: Phalanges/hand (5.61%), phalanges/foot (5.08%), tarsal/metatarsal fractures (OR=1.45), and tibial fractures (OR=1.82) 2, 3
- These high-risk anatomic locations warrant closer surveillance and lower threshold for removal if infection is suspected 2
Clinical Pitfalls to Avoid
- Do not promise pain relief from removal - when pain is the sole indication without mechanical symptoms or infection, results are often disappointing and patient expectations should be moderated 1
- Do not underestimate removal complexity - bone ingrowth, implant wear, and tissue scarring can make removal technically challenging and not a "routine" procedure 5
- Do not delay removal of infected hardware - the economic burden is substantial (mean charge $166,041 for infection-related removal vs $133,110 for elective removal) 2
Post-Removal Management for Infection
When hardware is removed for infection:
- Antimicrobial therapy duration: 10-14 days for isolated pocket infection, at least 14 days for bloodstream infection, and 4-6 weeks for complicated infections (endocarditis, osteomyelitis, persistent bacteremia) 7
- Blood cultures must be negative for at least 72 hours before considering reimplantation if needed 7
Practical Algorithm
- Assess for absolute indications (infection, failure, non-union, mechanical problems) → Remove if present
- Evaluate patient risk factors (diabetes, obesity, immunosuppression) → Lower threshold for removal if symptomatic
- Consider anatomic location (hand, foot, tibia = higher risk) → Closer surveillance warranted
- If pain alone: Thoroughly investigate mechanical causes and set realistic expectations before proceeding
- If asymptomatic and united: Leave hardware in place regardless of material type