What are the complications associated with double lumen tube usage in thoracotomy?

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Last updated: December 18, 2025View editorial policy

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Complications of Double-Lumen Tube Usage in Thoracotomy

Double-lumen tubes carry significant risks including malposition (occurring in up to 39.5% of cases), traumatic placement, intraoperative displacement, airway obstruction, hypoxemia, and the need for postoperative tube exchange with associated airway edema complications. 1, 2

Major Complications

Tube Malposition

  • Malposition is the most common complication, occurring in up to 39.5% of cases when clinical confirmation alone is used without bronchoscopy 1, 2
  • Left-sided double-lumen tubes are accidentally placed in the right main bronchus in approximately 4.2% of cases, with higher risk in shorter patients, women, and when using smaller tube sizes 1, 2
  • Clinical confirmation using auscultation has poor sensitivity and specificity for detecting malposition 2
  • Malposition during surgery occurs in up to 42% of patients, with 40 of these cases involving withdrawal displacement, particularly during postural changes and surgical manipulation of the lung hilum 3

Traumatic Placement Complications

  • Placement can be traumatic, particularly with larger tube sizes that may require multiple attempts and airway manipulation 1
  • Forceful endobronchial tube placement has been associated with thoracic aortic aneurysm rupture in patients with large descending thoracic aortic aneurysms that compress or distort the left main bronchus 1
  • The bulky nature of double-lumen tubes creates problems in difficult airways, potentially requiring multiple intubation attempts 1

Airway Obstruction

  • Obstruction can occur at the tips of the tracheal tube, bronchial tube, or both 3
  • In one prospective study, obstruction occurred at the tracheal tube tip in 4 patients, bronchial tube tip in 6 patients, and both tips in 2 patients 3
  • Most double-lumen tube obstructions are associated with withdrawal malposition 3
  • Bronchoscopic findings include narrowing of the bronchial lumen at the level of the cuff and herniation of the cuff over the carina 4

Intraoperative Displacement

  • Displacement occurs frequently during postural changes and one-lung ventilation, especially during manipulation of the lung hilum 3
  • Correcting distances at the level of the teeth are 15.3 times longer than those at the bronchial cuff, making precise repositioning challenging 3
  • Airway deformities and gradual withdrawal of the bronchial cuff occur in association with surgical manipulation 3

Gas Exchange Complications

  • Hypoxemia (PaO₂ <60 mmHg) occurred in 4 patients in one prospective study 3
  • Hypercapnia (PaCO₂ >60 mmHg) occurred in 2 patients 3
  • Unpredictable collapse of the non-dependent lung can compromise surgical exposure and oxygenation 1

Postoperative Complications

  • Double-lumen tubes are too bulky for continued long-term ventilation, requiring exchange to a single-lumen tube at the end of surgery in patients needing ongoing ventilation 1
  • The decision to exchange tubes must be made after carefully evaluating the extent of airway edema, as thoracic procedures are associated with significant facial and laryngeal edema 1
  • Tube exchange carries significant risk of aerosol generation and clinical deterioration 1
  • Complications associated with tube malposition in the intensive care unit necessitate tube exchange 1

Right Upper Lobe Ventilation Issues

  • When right-sided double-lumen tubes are placed, endoscopic confirmation of tube position is necessary to ensure right upper lobe ventilation 1
  • Occlusion with failure to ventilate the right upper lobe can occur when the tube is sited in the right main bronchus 1

Risk Mitigation Strategies

Bronchoscopic Confirmation

  • Bronchoscopy is essential for confirming correct placement and should be immediately available even when clinical confirmation is attempted 1
  • Deep neuromuscular blockade confirmed by peripheral nerve stimulator is mandatory before bronchoscopy to minimize aerosol generation 1
  • Bronchoscopy allows visualization of the bronchial cuff orientation, right-sided anatomy, and confirmation that the distal end of the bronchial lumen is above the left main bronchus 1

Alternative Approaches in High-Risk Situations

  • When severe airway distortion is encountered (such as with large thoracic aortic aneurysms), using a different tube or lung isolation method may be required 1
  • Left-sided endobronchial tubes must be used with caution when large descending thoracic aortic aneurysms compress or distort the left main bronchus 1

Intraoperative Vigilance

  • Repeat bronchoscopic confirmation after lateral positioning to ensure tube position has not changed 1
  • Great attention to double-lumen tube displacement and airway deformity is required throughout the surgical procedure 3

References

Guideline

Guideline Directed Topic Overview

Dr.Oracle Medical Advisory Board & Editors, 2025

Guideline

Double-Lumen Tube Malposition in the Pre-Fiberoptic Era

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2025

Professional Medical Disclaimer

This information is intended for healthcare professionals. Any medical decision-making should rely on clinical judgment and independently verified information. The content provided herein does not replace professional discretion and should be considered supplementary to established clinical guidelines. Healthcare providers should verify all information against primary literature and current practice standards before application in patient care. Dr.Oracle assumes no liability for clinical decisions based on this content.

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