Sterilization and Disinfection in Healthcare Settings
Classification-Based Approach to Instrument Processing
All critical instruments that penetrate sterile tissue or the vascular system must be heat-sterilized before each use, while semicritical items contacting mucous membranes require high-level disinfection, and noncritical items touching intact skin need intermediate-level disinfection. 1
Critical Instruments (Penetrate Sterile Tissue)
- Sterilize using steam autoclaving at 121-132°C, ethylene oxide gas, low-temperature gas plasma, or immersion in liquid chemical sterilants 1
- Examples include surgical instruments, needles, urinary catheters 1
- Never sterilize implantable devices unwrapped 1
- Do not store critical instruments unwrapped 1
Semicritical Instruments (Contact Mucous Membranes)
- Require high-level disinfection using wet pasteurization at 70°C for 30 minutes, 2% glutaraldehyde, 0.55% ortho-phthalaldehyde, or 7.5% hydrogen peroxide 1
- Examples include laryngoscopes, endoscopes 1
- Heat-sterilize semicritical items when possible as preferred method 1
Noncritical Instruments (Touch Intact Skin Only)
- Clean and disinfect with EPA-registered hospital disinfectant with low-level (HIV/HBV claims) to intermediate-level (tuberculocidal claim) activity 1
- Use intermediate-level disinfectant if visibly contaminated with blood 1
- Examples include stethoscopes, blood pressure cuffs 1
Mandatory Pre-Processing Steps
Thoroughly clean all visible blood and organic contamination from instruments with soap and water before any sterilization or disinfection procedure—this is non-negotiable 1
- Use automated cleaning equipment (ultrasonic cleaner or washer-disinfector) to improve effectiveness and decrease worker blood exposure 1
- Wear puncture- and chemical-resistant heavy-duty utility gloves during cleaning 1
- Wear mask, protective eyewear, and gown when splashing anticipated 1
Sterilization Monitoring Requirements
Use mechanical, chemical, and biological monitors according to manufacturer's instructions for every sterilization cycle 1
- Place internal chemical indicator inside each package; if not visible externally, also use external indicator 1
- Monitor each load with mechanical indicators (time, temperature, pressure) 1
- Allow packages to dry completely in sterilizer before handling to avoid contamination 1
Instrument Processing Area Organization
Physically or spatially divide the processing area into four distinct zones: (1) receiving/cleaning/decontamination, (2) preparation/packaging, (3) sterilization, and (4) storage 1
- Never store clean instruments where contaminated instruments are held or cleaned 1
- Minimize handling of loose contaminated instruments; transport in covered containers 1
Environmental Surface Disinfection
Use EPA-registered hospital disinfectants following manufacturer's instructions; never use liquid chemical sterilants/high-level disinfectants for environmental surfaces 1
Clinical Contact Surfaces
- Use surface barriers on difficult-to-clean surfaces (dental chair switches) and change between patients 1
- Clean and disinfect non-barrier-protected surfaces with EPA-registered hospital disinfectant after each patient 1
Blood/Body Fluid Spills
- Don PPE (puncture-resistant gloves, protective clothing, eyewear, mask) before approaching any spill 2
- Remove visible organic material first, then decontaminate with EPA-registered hospital disinfectant with low-level activity for small spills on non-porous surfaces 2
- Use intermediate-level disinfectant (tuberculocidal claim) for large spills, porous surfaces, or any spill with visible blood 1, 2
Storage and Packaging
Store sterile items and dental supplies in covered or closed cabinets 1, 3
- Label packages with sterilization date and sterilizer identification to facilitate retrieval if sterilization failure occurs 1
- Examine wrapped packages before opening to ensure barrier wrap not compromised during storage 1
- Reclean, repack, and resterilize any compromised package 1
Critical Pitfalls to Avoid
- Never reuse single-use disposable instruments—use once and dispose correctly 1
- Do not use liquid chemical sterilants as holding solutions or for environmental disinfection 1
- Preferentially use sterile water for rinsing reusable semicritical equipment after chemical disinfection; if unavailable, use filtered water or tap water followed by isopropyl alcohol rinse and forced-air drying 1
- Unwrapped sterilized instruments must be used immediately or aseptically transferred to sterile container 1
Personnel Training Requirements
Train all healthcare workers handling instruments in proper cleaning, disinfection, and sterilization procedures according to their level of responsibility 1