What are the key considerations for setting up a new operation theatre?

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Key Considerations for Setting Up a New Operation Theatre

When setting up a new operation theatre, prioritize safety features including well-marked fire manual call points, fire extinguishers, oxygen shut-off valves, multiple exit routes, and sufficient ventilation to ensure patient and staff safety. 1

Design and Layout Considerations

Space and Positioning

  • The operating theatre should be at least 55 m² to allow adequate space for equipment and staff movement 1
  • The theatre should be positioned centrally within the theatre complex with easy access to post-anesthesia care unit (PACU) 1
  • Operating theatres should be arranged in zones so that >50% remain unaffected if a fire occurs in one area 1
  • Consider separating clinical and non-clinical areas to improve workflow and safety 1

Ventilation and Air Quality

  • Operating theatres require 25 air changes per hour to prevent oxygen enrichment and reduce infection risk 1
  • Anaesthetic rooms should have 15 air changes per hour 1
  • Recovery areas should have 10 air changes per hour 1
  • Install override and control systems for smoke control and ventilation 1

Fire Safety Features

  • Install well-marked fire manual call points, fire extinguishers, and oxygen shut-off valves (AVSUs) 1
  • Position AVSUs to allow isolation of individual areas without shutting off oxygen to the entire theatre suite 1
  • Include multiple exit routes with at least three separate exits, two allowing horizontal evacuation 1
  • Consider modern sprinkler and misting systems for fire suppression 1
  • Install a fire alarm system with both audible and visual alerts 1

Recovery Area (PACU)

  • The ratio of PACU beds to operating theatres should not be less than 2:1 1
  • PACU should be open-plan to allow observation of all bays, with curtains for privacy 1
  • Each PACU bay should have 12 electrical socket outlets, oxygen and medical air outlets, vacuum outlets, and monitoring equipment 1
  • Include an emergency call system with alarms and telephone/intercom links to operating theatres 1

Equipment and Technical Requirements

Electrical and Medical Gas Supply

  • Each PACU bed space should have 12 electrical socket outlets (six on each side) 1
  • Provide one oxygen pipeline outlet, one medical air outlet, and two vacuum outlets per bay 1
  • Consider ICU pendants which improve electrical safety and reduce fire risk 1
  • Include an exhaled gas scavenging system for anaesthetic machine use 1

Monitoring and Communication

  • Install physiological monitors with display screens and recording systems 1
  • Ensure compatibility between operating theatre, PACU, and ward monitoring equipment 1
  • Implement good communication systems linking staff with operating theatres, wards, and other clinical facilities 1
  • Include at least two separate landline telephones for emergency communications 1

Patient Transfer and Positioning

  • Ensure door widths are sufficient to allow bariatric beds to pass through without adjustment 1
  • Provide lateral transfer devices for safe patient movement between surfaces 1
  • Consider the space needed for different surgical positions (supine, prone, lateral, lithotomy) 1

Staff Considerations

Ergonomics

  • Design workspaces with ergonomic principles to prevent musculoskeletal injuries 1, 2
  • Provide adjustable seating and work surfaces for anaesthetists 1
  • Ensure proper positioning of equipment to maintain ideal work postures 1, 2

Staff Facilities

  • Include access to a staff rest area near but outside the immediate operating area 1
  • Provide toilets, showers, clean duty clothes storage, and secure storage for personal possessions 1
  • Ensure appropriate security systems, especially at night 1

Safety Protocols

Emergency Preparedness

  • Install computerized fire alarm handler systems to expedite emergency response 1
  • Ensure staff are trained in fire safety procedures and evacuation protocols 1
  • Test emergency call systems at least weekly 1
  • Have all drugs, equipment, fluids, and algorithms required for resuscitation immediately available 1

Infection Control

  • Design the theatre to facilitate proper cleaning and sterilization procedures 3, 4
  • Ensure appropriate temperature control (18.5-22°C is preferred by most surgeons) 5
  • Consider the flow of staff, patients, and instruments to maintain sterility 3, 4

By addressing these key considerations when setting up a new operating theatre, you can create a safe, efficient, and ergonomic environment that optimizes patient care and staff workflow while minimizing risks.

References

Guideline

Guideline Directed Topic Overview

Dr.Oracle Medical Advisory Board & Editors, 2025

Research

Ergonomics in the operating room - from the anesthesiologist's point of view.

Minimally invasive therapy & allied technologies : MITAT : official journal of the Society for Minimally Invasive Therapy, 2003

Professional Medical Disclaimer

This information is intended for healthcare professionals. Any medical decision-making should rely on clinical judgment and independently verified information. The content provided herein does not replace professional discretion and should be considered supplementary to established clinical guidelines. Healthcare providers should verify all information against primary literature and current practice standards before application in patient care. Dr.Oracle assumes no liability for clinical decisions based on this content.

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