What is required for a work physical?

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Last updated: October 31, 2025View editorial policy

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Requirements for a Work Physical Examination

A comprehensive work physical examination should include a medical history, physical examination, and specific functional assessments tailored to the job requirements, with particular focus on cardiovascular health, musculoskeletal function, and respiratory status.

Medical History Components

  • Comprehensive medical and occupational history including work and exposure history, smoking history, and respiratory symptoms in relation to work 1
  • Personal cardiovascular history including chest pain/discomfort related to exertion, unexplained syncope, excessive dyspnea/fatigue with exercise, and prior cardiac testing 2
  • Family history of premature cardiac death, specific genetic cardiac conditions, and disability from heart disease in close relatives 2
  • Detailed history of musculoskeletal injuries, particularly to upper extremities, back, and lower extremities that could affect standing tolerance and job performance 3
  • Review of conditions that might affect balance, coordination, or dexterity required for job tasks 3

Physical Examination Components

Cardiovascular Assessment

  • Blood pressure measurement in sitting position 2
  • Heart rate and rhythm assessment, including orthostatic vital signs 2
  • Comprehensive cardiovascular examination including heart auscultation with assessment of heart sounds and murmurs 2
  • For workers over 45 (men) or 55 (women) years with multiple cardiovascular risk factors, consider exercise stress testing, especially if job requires moderate to heavy physical exertion 3

Respiratory Assessment

  • Physical exam of the lungs and chest wall 1
  • Baseline spirometry to assess pulmonary function, especially if worker will be required to wear respiratory PPE 3
  • Evaluation for conditions that might interfere with proper respirator fit or use 3

Musculoskeletal Assessment

  • Spine examination to evaluate for conditions that might limit prolonged standing or affect posture during work tasks 3
  • Testing of lower extremity strength and joint stability to ensure standing tolerance 3
  • Assessment of upper extremity strength and range of motion, particularly important for jobs requiring repetitive motions 3

Job-Specific Functional Testing

  • Job-specific lifting assessment with materials up to the weight required by the position 3
  • Evaluation of standing tolerance for prolonged periods if required by the job 3
  • Assessment of worker's ability to recognize and respond to potential workplace hazards 3
  • Evaluation of worker's understanding of proper body mechanics for lifting tasks 3

PPE Compatibility Assessment

  • Evaluation of ability to wear and use required PPE properly, including respiratory protection 3
  • Ensuring proper fit of any required respiratory protection, conducting fit testing if appropriate 3
  • Documentation of any skin conditions that might be exacerbated by PPE use 3

Laboratory and Diagnostic Testing

  • Spirometry testing for workers exposed to respiratory hazards or required to use respirators 1
  • Resting 12-lead ECG when indicated based on cardiovascular risk factors 2
  • Vision testing to ensure adequate visual acuity for job tasks, especially for detailed work 3
  • Selective laboratory testing based on risk factors and job requirements 4

Risk Classification for Physical Exertion

  • Classification of workers based on health status to determine appropriate level of physical exertion:
    • Class A: Apparently healthy individuals with no symptoms or known presence of heart disease 1
    • Class B: Individuals with known, stable cardiovascular disease with low risk for complications 1
  • For apparently healthy individuals, no restrictions other than basic guidelines for physical activity 1

Common Pitfalls to Avoid

  • Inadequate assessment of cardiovascular fitness for workers who may experience physical stress from prolonged standing 3
  • Overlooking the importance of standing tolerance assessment for workers who must stand for extended periods 3
  • Neglecting to assess compatibility between corrective eyewear and required safety equipment 3
  • Failure to obtain informed consent before conducting physical examinations and testing 1
  • Not considering the specific physical demands of the job when establishing fitness requirements 5

Documentation Requirements

  • Written documentation of all findings and recommendations 4
  • Development of a written plan with prioritized goals for addressing any identified health concerns 4
  • Documentation of any work restrictions or accommodations needed 1
  • Protection of worker confidentiality - providers must not disclose individual workers' personal health information to employers without employee consent 1

References

Guideline

Guideline Directed Topic Overview

Dr.Oracle Medical Advisory Board & Editors, 2025

Guideline

Comprehensive Cardiac Evaluation

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2025

Guideline

Comprehensive Physical Examination for Assembly Workers

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2025

Guideline

Medicare Wellness Visit Components

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2025

Research

Preemployment physical evaluation.

Exercise and sport sciences reviews, 1994

Professional Medical Disclaimer

This information is intended for healthcare professionals. Any medical decision-making should rely on clinical judgment and independently verified information. The content provided herein does not replace professional discretion and should be considered supplementary to established clinical guidelines. Healthcare providers should verify all information against primary literature and current practice standards before application in patient care. Dr.Oracle assumes no liability for clinical decisions based on this content.

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