How is adrenal insufficiency diagnosed and treated, including acute crisis management and long‑term hormone replacement?

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Adrenal Insufficiency: Diagnosis and Management

Diagnosis

Obtain early-morning (8 AM) serum cortisol and plasma ACTH immediately when adrenal insufficiency is suspected, but never delay emergency treatment for diagnostic confirmation if the patient is clinically unstable. 1, 2

Initial Diagnostic Approach

  • Morning cortisol <250 nmol/L (<9 μg/dL) with elevated ACTH in the presence of acute illness is diagnostic of primary adrenal insufficiency and requires no further testing before initiating treatment. 1, 2

  • Morning cortisol <400 nmol/L (<14 μg/dL) with elevated ACTH raises strong suspicion and warrants immediate treatment if the patient is symptomatic. 1

  • Cortisol levels between 250–550 nmol/L (9–20 μg/dL) require cosyntropin stimulation testing to definitively confirm or exclude adrenal insufficiency. 1, 3

Cosyntropin (Synacthen) Stimulation Test Protocol

  • Administer 0.25 mg (250 μg) cosyntropin intramuscularly or intravenously. 1, 3

  • Measure serum cortisol at baseline, 30 minutes, and 60 minutes post-administration. 1, 3

  • Peak cortisol <500–550 nmol/L (<18–20 μg/dL) at either 30 or 60 minutes is diagnostic of adrenal insufficiency. 1, 3

  • Peak cortisol >550 nmol/L (>20 μg/dL) excludes adrenal insufficiency. 1, 3

Distinguishing Primary from Secondary Adrenal Insufficiency

Primary adrenal insufficiency: Low cortisol with high ACTH, often accompanied by hyponatremia (90% of cases) and hyperkalemia (50% of cases). 1, 2, 3

Secondary adrenal insufficiency: Low cortisol with low or inappropriately normal ACTH, hyponatremia may be present but hyperkalemia is absent. 3, 4

Etiologic Workup for Primary Adrenal Insufficiency

  • Measure 21-hydroxylase autoantibodies (21OH-Ab) first, as autoimmune adrenalitis accounts for approximately 85% of primary adrenal insufficiency cases in Western populations. 1

  • If autoantibodies are negative, obtain CT imaging of the adrenal glands to evaluate for hemorrhage, tuberculosis (look for calcifications), tumors, metastases, or infiltrative processes. 1

  • In males with negative autoantibodies, measure very long-chain fatty acids (VLCFA) to screen for adrenoleukodystrophy. 1

Critical Diagnostic Pitfalls

  • The absence of hyperkalemia does not exclude primary adrenal insufficiency—it is present in only 50% of cases. 2, 3

  • Hyponatremia is present in 90% of newly diagnosed cases and can mimic SIADH; always exclude adrenal insufficiency before diagnosing SIADH. 2, 3

  • Exogenous steroids (prednisone, dexamethasone, inhaled fluticasone) suppress the HPA axis and confound diagnostic testing—do not attempt diagnostic confirmation until adequate washout time has elapsed. 3


Acute Adrenal Crisis Management

Administer hydrocortisone 100 mg IV bolus immediately upon clinical suspicion of adrenal crisis, followed by 0.9% isotonic saline 1 L over the first hour—treatment must never be delayed for diagnostic confirmation. 2, 5

Immediate Emergency Management (First Hour)

  • Give hydrocortisone 100 mg IV bolus immediately; this dose saturates 11β-hydroxysteroid dehydrogenase type 2 to provide both glucocorticoid and mineralocorticoid effects. 2, 5

  • Initiate aggressive fluid resuscitation with 0.9% isotonic saline at 1 L over the first hour to address profound volume depletion. 2, 5

  • Draw blood for cortisol, ACTH, electrolytes (sodium, potassium), creatinine, urea, and glucose before treatment if feasible, but do not wait for results. 2, 5

  • If IV access cannot be rapidly established, give hydrocortisone 100 mg IM as an alternative. 2

Ongoing Management (First 24–48 Hours)

  • Continue hydrocortisone 200 mg per 24 hours as continuous IV infusion (preferred) or 50 mg IV/IM every 6 hours as an alternative. 2, 5

  • Provide a total of 3–4 L of isotonic saline or 5% dextrose-in-saline over 24–48 hours, with frequent hemodynamic monitoring to avoid fluid overload. 2, 5

  • Monitor serum electrolytes frequently to guide fluid management. 2, 5

  • Administer gastric stress-ulcer prophylaxis and low-dose heparin for DVT prophylaxis. 2

  • Treat precipitating infections promptly with appropriate antimicrobial therapy—infections are the most common trigger of adrenal crisis. 2, 6

  • Perform frequent blood glucose monitoring, especially in children who are more vulnerable to hypoglycemia. 2

  • Admit patients with persistent hypotension to an ICU or high-dependency unit. 2

Transition to Maintenance Therapy

  • Taper parenteral glucocorticoids over 1–3 days once the precipitating illness permits and oral intake is tolerated. 2

  • Restart fludrocortisone when the hydrocortisone dose falls below 50 mg per day, as lower doses no longer provide adequate mineralocorticoid activity. 2, 5

Common Precipitating Factors to Investigate

  • Gastrointestinal illness with vomiting/diarrhea (most frequent trigger). 2, 6

  • Any type of infection. 2, 6

  • Surgical procedures without adequate steroid coverage. 2, 6

  • Physical trauma or injuries. 2, 6

  • Medication non-compliance or failure to increase doses during illness. 2, 6

  • Myocardial infarction and severe allergic reactions. 2

Critical Pitfalls in Acute Crisis Management

  • Never postpone treatment to obtain diagnostic confirmation—mortality increases with delayed intervention. 2, 5, 6

  • Do not add separate mineralocorticoid (fludrocortisone) during acute crisis, as high-dose hydrocortisone provides adequate mineralocorticoid activity. 2, 5

  • Dexamethasone is inadequate for primary adrenal insufficiency as it lacks mineralocorticoid activity. 2


Long-Term Hormone Replacement Therapy

All patients with confirmed adrenal insufficiency require lifelong glucocorticoid replacement therapy with hydrocortisone 15–25 mg daily in divided doses, typically 10 mg at 7:00 AM, 5 mg at 12:00 PM, and 2.5–5 mg at 4:00 PM. 1, 2, 4

Glucocorticoid Replacement

  • Hydrocortisone (HC) is the preferred glucocorticoid because it allows recreation of the diurnal cortisol rhythm. 1, 2

  • Alternative regimens include cortisone acetate 25–37.5 mg daily (requires hepatic conversion to active hydrocortisone) or prednisone 3–5 mg daily. 1, 4

  • Both HC and cortisone acetate are taken in 2–3 divided doses, with the first dose upon awakening and the last dose approximately 4–6 hours before bedtime. 1

  • Avoid dexamethasone for chronic replacement therapy. 2

Mineralocorticoid Replacement (Primary Adrenal Insufficiency Only)

  • Patients with primary adrenal insufficiency require fludrocortisone 50–200 μg daily as a single morning dose. 1, 5, 4

  • Children and younger adults may require higher doses (up to 500 μg daily). 5

  • Monitor adequacy by assessing for salt cravings, measuring blood pressure in supine and standing positions (to detect orthostatic hypotension), checking for peripheral edema, and measuring plasma renin activity. 5

  • Patients should consume unrestricted sodium salt intake and salty foods to compensate for increased renal sodium loss. 1, 5

  • Avoid liquorice and grapefruit juice, as they interfere with fludrocortisone and hydrocortisone metabolism. 1, 5

Monitoring Glucocorticoid Replacement

  • Monitoring relies primarily on clinical assessment, not serum cortisol or ACTH measurements. 1

  • Signs of over-replacement: weight gain, insomnia, peripheral edema—reduce dose. 1

  • Signs of under-replacement: lethargy, fatigue, nausea, poor appetite, weight loss, increased pigmentation—increase dose. 1

  • Adjust timing based on when symptoms occur during the day; some patients benefit from waking earlier to take the first dose and returning to sleep to relieve morning nausea. 2

Drug Interactions Affecting Hydrocortisone Requirements

  • CYP3A4 inducers increase hydrocortisone clearance and may require higher doses: phenytoin, carbamazepine, phenobarbital, rifampin, other antituberculosis drugs, barbiturates. 1, 2

  • CYP3A4 inhibitors decrease hydrocortisone clearance and may require lower doses: grapefruit juice, liquorice. 1, 2

Annual Follow-Up and Screening

  • Review patients at least annually with assessment of health, well-being, weight, blood pressure, and serum electrolytes. 1

  • Screen periodically for new autoimmune disorders, particularly hypothyroidism, as autoimmune adrenal insufficiency frequently coexists with other autoimmune conditions (up to 50% develop another autoimmune disorder). 1, 7

  • Monitor bone mineral density every 3–5 years to assess for complications of glucocorticoid therapy. 1


Patient Education and Emergency Preparedness

All patients with adrenal insufficiency must wear a medical alert bracelet and carry a steroid emergency card to inform medical personnel of their chronic condition—delays in emergency treatment can be fatal. 1, 2

Stress-Dose Glucocorticoid Education

  • Instruct patients to double or triple their usual oral glucocorticoid dose during minor illness (fever, vomiting, diarrhea, infection). 1, 2, 6

  • Provide training in intramuscular administration of hydrocortisone 100 mg for use during severe illness when oral intake is not possible. 1, 2, 4

  • Prescribe an emergency injectable hydrocortisone 100 mg IM kit with self-injection training. 2, 4

  • Educate patients on warning signs of impending adrenal crisis: severe weakness, confusion, persistent vomiting, severe abdominal pain, hypotension. 2

Prevention of Recurrent Adrenal Crises

  • Inadequate patient education on stress-dosing is a frequent contributor to recurrent crises—do not assume the patient is adequately educated. 2

  • Failure to increase glucocorticoid doses during intercurrent illness, despite prior education, markedly raises the risk of crisis. 2, 6

  • Evaluate patients with recurrent crises for chronic under-replacement (inadequate fludrocortisone, low salt intake), poor medication adherence, and underlying psychiatric disorders. 1, 2

Perioperative and High-Stress Situations

  • Minor stress (e.g., dental procedures, minor outpatient surgery): Double the usual daily dose for 1–2 days. 2

  • Moderate stress (e.g., colonoscopy, moderate surgery): Hydrocortisone 50–75 mg daily. 2

  • Major stress (e.g., major surgery, critical illness): Hydrocortisone 100–150 mg daily or 100 mg IV bolus followed by continuous infusion. 2

  • Continue stress-dose hydrocortisone throughout any surgical intervention without reduction until the patient is stable and can tolerate oral intake. 2

Special Considerations

  • Obstetric patients: Give hydrocortisone 100 mg IM at the onset of labor, then continue 200 mg per 24 hours IV infusion (or 50 mg IM every 6 hours) until after delivery. 2

  • When treating concurrent hypothyroidism and adrenal insufficiency, start corticosteroids several days before initiating thyroid hormone replacement to prevent precipitating adrenal crisis. 2, 3

  • Never attempt to discontinue hydrocortisone in patients with confirmed primary or secondary adrenal insufficiency from non-iatrogenic causes—these conditions are permanent and stopping replacement therapy will precipitate life-threatening adrenal crisis. 2

References

Guideline

Guideline Directed Topic Overview

Dr.Oracle Medical Advisory Board & Editors, 2025

Guideline

Adrenal Crisis Diagnosis and Management

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2026

Guideline

Diagnosing Adrenal Insufficiency in Hypo-osmolar Hyponatremia

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2026

Guideline

Mineralocorticoid Replacement Therapy in Primary Adrenal Insufficiency

Praxis Medical Insights: Practical Summaries of Clinical Guidelines, 2025

Professional Medical Disclaimer

This information is intended for healthcare professionals. Any medical decision-making should rely on clinical judgment and independently verified information. The content provided herein does not replace professional discretion and should be considered supplementary to established clinical guidelines. Healthcare providers should verify all information against primary literature and current practice standards before application in patient care. Dr.Oracle assumes no liability for clinical decisions based on this content.

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