Severe Upper Thoracic Pain After L5-S1 TLIF with Uncorrected Leg-Length Discrepancy
Your severe upper thoracic pain is most likely caused by compensatory thoracic hyperkyphosis and muscular strain secondary to the uncorrected 12mm left leg-length discrepancy and resulting pelvic obliquity, which has created a progressive deformity cascade over 15 months—immediate correction of the leg-length discrepancy with a heel lift and evaluation for pseudarthrosis are essential.
Primary Mechanism of Upper Thoracic Pain
Biomechanical Cascade from Uncorrected LLD
A 12mm leg-length discrepancy creates significant pelvic obliquity (left lateral tilt in your case), which forces compensatory lumbar levoscoliosis to maintain horizontal gaze and balance 1
The lumbar levoscoliosis triggers compensatory thoracic curves in the opposite direction, leading to increased thoracic kyphosis and rotational deformity that progressively worsens over time 1
Upper thoracic pain develops from chronic muscular overload of the paraspinal muscles, rhomboids, and trapezius attempting to maintain upright posture against the deformity cascade 1
After 15 months of uncorrected pelvic tilt, the compensatory curves become increasingly rigid and painful, with the upper thoracic region bearing the greatest mechanical stress 1
Pseudarthrosis as Contributing Factor
Pseudarthrosis at L5-S1 eliminates the stable foundation needed for the spine to compensate effectively for the leg-length discrepancy, creating increased motion and instability that propagates up the kinetic chain 2
Failed fusion results in persistent micromotion at L5-S1, which prevents the spine from establishing a stable compensatory pattern and leads to chronic muscular fatigue throughout the thoracic spine 3
The combination of pseudarthrosis and uncorrected LLD creates a "double insult" where neither the surgical site nor the global spinal alignment is stable 2
Immediate Evaluation Protocol
Step 1: Confirm Pseudarthrosis
Obtain CT scan with fine-cut axial and multiplanar reconstruction of the L5-S1 fusion site, which has 70-90% sensitivity for detecting pseudarthrosis—superior to plain radiographs 1
Dynamic flexion-extension radiographs should demonstrate >4mm translation or >10° angular motion at L5-S1 if pseudarthrosis is present 2
Fusion rates for TLIF at L5-S1 range from 86.7-95% when properly performed, so pseudarthrosis represents a technical or biological failure requiring investigation 4, 5
Step 2: Document Full Spinal Alignment
Standing 36-inch anteroposterior and lateral radiographs are mandatory to assess global coronal and sagittal balance, pelvic parameters, and compensatory curves 1
Measure coronal Cobb angles of the lumbar levoscoliosis and any compensatory thoracic curves to quantify the deformity 1
Assess sagittal parameters including lumbar lordosis, thoracic kyphosis, pelvic incidence, pelvic tilt, and sacral slope to identify sagittal plane decompensation 4
Document pelvic obliquity on standing films to confirm the 12mm leg-length discrepancy is creating measurable tilt 1
Step 3: Evaluate for Other Pain Generators
MRI of the thoracic spine to exclude disc herniation, stenosis, or other structural pathology causing the upper thoracic pain 1
Assess for adjacent segment disease at L4-5, which develops in patients with pseudarthrosis due to increased stress at adjacent levels 1
Management Algorithm
If Pseudarthrosis is Confirmed (Most Likely Scenario)
Immediate heel lift of 12mm on the left to correct the leg-length discrepancy and pelvic obliquity—this is non-negotiable and should be implemented before any surgical revision 1
Revision L5-S1 fusion is indicated when pseudarthrosis is documented with persistent symptoms despite conservative management, using enhanced techniques such as bilateral interbody cages or anterior-posterior circumferential fusion 2, 3
TLIF revision with bilateral cages provides superior fusion rates (92-95%) compared to unilateral approaches, particularly important in revision settings 3, 5
Consider extending instrumentation to L4 if there is iatrogenic instability from the index procedure or adjacent segment degeneration 1
Bone morphogenetic protein (rhBMP-2) should be considered as a bone graft extender in revision cases, with Grade B evidence supporting its use despite a 14% incidence of postoperative radiculitis 1
If Fusion is Solid (Less Likely Given Clinical Picture)
Aggressive correction of leg-length discrepancy with 12mm heel lift remains the primary intervention, as the compensatory deformity is the pain generator 1
Intensive physical therapy focusing on thoracic extension exercises, scapular stabilization, and postural retraining to address the muscular component 1
Consider thoracic epidural steroid injection for short-term pain relief (though duration is typically <2 weeks) while addressing the underlying biomechanical problem 1
Neuropathic pain medications (gabapentin or pregabalin) may help with the chronic pain component while biomechanical correction takes effect 1
Critical Pitfalls to Avoid
Do Not Delay LLD Correction
Every day the 12mm leg-length discrepancy remains uncorrected, the compensatory curves become more rigid and the muscular pain worsens 1
Heel lifts should be implemented immediately even while diagnostic workup proceeds—there is no downside and potential significant benefit 1
Do Not Treat Upper Thoracic Pain in Isolation
Treating the thoracic pain without addressing the L5-S1 pseudarthrosis and leg-length discrepancy will provide only temporary relief and the pain will recur 1, 2
Injection therapies provide <2 weeks of relief and do not address the underlying biomechanical problem 1
Do Not Perform Isolated Revision Without Correcting LLD
Revising the L5-S1 fusion without correcting the leg-length discrepancy will result in persistent compensatory deformity and continued thoracic pain 1
The leg-length discrepancy must be corrected permanently with either a heel lift or, in severe cases, consideration of femoral or tibial lengthening procedures 1
Expected Outcomes After Appropriate Management
With Pseudarthrosis Revision and LLD Correction
Fusion rates of 92-95% are achievable with revision TLIF using bilateral cages and appropriate bone graft 3, 5
Upper thoracic pain typically improves within 3-6 months as the compensatory curves gradually reduce with stable L5-S1 fusion and corrected pelvic alignment 1
Patient satisfaction rates of 88-93% are reported for appropriately indicated revision fusion procedures 4, 3
With LLD Correction Alone (If Fusion is Solid)
Gradual improvement in thoracic pain over 3-6 months as muscular compensation patterns normalize 1
Some residual stiffness may persist if compensatory curves have become structural after 15 months 1
Specific Recommendations for Your Case
Obtain CT scan of L5-S1 within 1 week to definitively assess fusion status 1
Implement 12mm left heel lift immediately—do not wait for imaging results 1
Obtain standing 36-inch spine films to document global alignment and compensatory curves 1
If pseudarthrosis is confirmed, proceed with revision L5-S1 TLIF using bilateral cages, enhanced bone graft (consider rhBMP-2), and possible extension to L4 if adjacent segment disease is present 1, 2, 3
Ensure permanent correction of leg-length discrepancy with appropriate footwear modification or orthotic prescription 1