What are the guidelines for managing and troubleshooting ICU (Intensive Care Unit) machines to ensure patient safety and optimal care?

Medical Advisory BoardAll articles are reviewed for accuracy by our Medical Advisory Board
Educational purpose only • Exercise caution as content is pending human review
Article Review Status
Submitted
Under Review
Approved

Last updated: September 27, 2025View editorial policy

Personalize

Help us tailor your experience

Which best describes you? Your choice helps us use language that's most understandable for you.

Guidelines for Managing and Troubleshooting ICU Machines to Ensure Patient Safety

In settings with shortages of standard full-featured ventilators, alternative devices including long-term ventilators, emergency transport ventilators, anesthesia gas machines, and MRI-compatible ventilators should be used for invasive mechanical ventilation. 1

Ventilator Management and Alternatives

Ventilator Selection and Usage

  • Standard full-featured ventilators should be the first choice for COVID-19 patients requiring invasive mechanical ventilation, particularly when fully controlled ventilation is needed 1
  • When standard ventilators are unavailable, consider these alternatives (in order of preference):
    • Long-term ventilators
    • Emergency transport ventilators
    • Anesthesia gas machines
    • MRI-compatible ventilators 1

Critical Safety Considerations

  • Never use one ventilator to ventilate multiple patients - this is strongly discouraged due to:
    • Variable lung compliance between patients
    • Inability to individually manage PEEP
    • Inability to accurately monitor ventilation
    • Inability to measure pulmonary mechanics for each patient 1
  • Hospitals should develop protocols for intubation and the use of high-flow nasal oxygen (HFNO) and noninvasive ventilation (NIV) to reduce intubation needs 1

Equipment Inventory and Management

Essential Equipment Monitoring

  • Hospitals must develop and maintain comprehensive inventories of supplies and equipment necessary for critically ill patients during surges 1
  • Identify potential shortages based on projected ICU needs and seek early replenishment 1
  • Collaborate with local organizations to ensure optimal allocation of supplies 1

Required Equipment Per Patient

  • Ventilator-related equipment:

    • 1 ventilator circuit
    • 1 HMEF (if not using heated humidifier circuits)
    • 1 bacterial/viral filter
    • 1 oxygen regulator
    • 2L sterile water per day for humidification
    • 1.3 metered dose inhaler adapters 1
  • Monitoring equipment:

    • 1-2 continuous pulse oximeters
    • 1 cardiac monitor
    • 1 noninvasive blood pressure cuff
    • 1 capnograph with tubing
    • 1 point-of-care blood analyzer (per 10 beds) 1

Technology Integration and Management

Avoiding Technology Overload

  • Too many technologies and excessive data can lead to cognitive overload for ICU clinicians 2
  • Implement technologies that integrate with clinical workflows and support clinician identities 2
  • Apply a sociotechnical systems approach to reduce negative effects on clinical care 2

Automation Principles for Patient Safety

  • Ensure human operators remain "in command" and continuously informed 3
  • Automated systems should be predictable, simple to train, learn, and operate 3
  • Implement "cooperative automation" rather than creating overreliance on automated systems 3
  • Focus on three key characteristics:
    • Integration and better interoperability
    • Multidimensional analysis
    • Enhanced situation awareness 3

Troubleshooting and Maintenance

Regular Assessment Protocol

  • Establish regular maintenance schedules for all ICU equipment
  • Implement daily checklists for ventilator function, alarm settings, and backup systems
  • Ensure all staff are trained on basic troubleshooting procedures for common equipment issues

Common Pitfalls to Avoid

  • Failing to check ventilator settings after patient position changes
  • Ignoring alarm fatigue - ensure alarms are appropriately set and responded to
  • Not having backup equipment readily available
  • Neglecting to test backup power systems regularly

Staff Training and Competency

Training Requirements

  • All ICU staff should receive regular training on equipment operation and troubleshooting
  • Implement simulation-based training for high-risk scenarios like ventilator failure
  • Ensure 24/7 availability of staff with advanced equipment troubleshooting skills

Documentation and Communication

  • Maintain detailed logs of equipment maintenance, failures, and troubleshooting
  • Establish clear communication protocols for equipment issues
  • Implement standardized handoff procedures that include equipment status

By following these guidelines, ICU teams can ensure optimal management of critical care equipment, minimize risks to patients, and maintain high-quality care even during resource-constrained situations.

References

Guideline

Guideline Directed Topic Overview

Dr.Oracle Medical Advisory Board & Editors, 2025

Research

Principles of Automation for Patient Safety in Intensive Care: Learning From Aviation.

Joint Commission journal on quality and patient safety, 2018

Professional Medical Disclaimer

This information is intended for healthcare professionals. Any medical decision-making should rely on clinical judgment and independently verified information. The content provided herein does not replace professional discretion and should be considered supplementary to established clinical guidelines. Healthcare providers should verify all information against primary literature and current practice standards before application in patient care. Dr.Oracle assumes no liability for clinical decisions based on this content.

Have a follow-up question?

Our Medical A.I. is used by practicing medical doctors at top research institutions around the world. Ask any follow up question and get world-class guideline-backed answers instantly.